Engine Assembly Systems (EAS) for GE Engines
Engine assembly aystems are used worldwide to align and assemble high-pressure compressors and turbines (HPCR and HPTR) for jet engine and land-based gas turbine applications.
These engine Assembly systems feature ultra-precision air-bearing rotary tables and rotary encoders that are mounted to natural granite bases for durability and stability, ensuring the highest accuracy and repeatability.
With our heavy-duty adjustable tilt and center worktables, operators can easily bring the engine part precisely in alignment to the air bearings’ rotational axis. The spherical seat design on the worktable maintains the part’s center point when leveling, saving time in setting up for measurement and assembly.
Each system comes with a swing-away gage stands or taller counterbalanced gage towers allowing easy access when loading parts or unloading finished assemblies. Each gage configuration is able to mount up to 8 electronic indicators plugged into the state-of-the-art USB controller making quick work of setup and measurement.
ABTech is a licensed supplier of GE Aviation’s Genspect systems including USB controllers and stack prediction software. The controller has inputs for up to 8 LVDT gage heads and the rotary encoder from the air bearing table as well as a USB interface for PCs. And engine assembly system from ABTech now comes complete with the air-bearing platform, controller, required lever and plunger-type probes, Genspect software preloaded in a Windows-based computer, a large color monitor in a heavy-duty mobile electronics cart. A turnkey solution for assembling jet engines and turbines.
EAS-P (GE Tooling #9471M13P01)
ABTech offers portable engine assembly systems with friction drive wheels and rotary encoders on a magnetic base fixture, multiple magnetic gage stands, and probes. This model can be supplied with the USB controller and up to eight probes, along with optional computer, and software.
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EAS500 (GE Tooling #9471M13P02)
The EAS500 is made with our 8" (203.2 mm) AT200 air-bearing rotary table, 12" HD tilt and center adjustable worktable, a granite surface plate, and dual GSI gage stands, each with two horizontal gage arms. The maximum working envelope is 22" Ø x 27” tall, while the maximum load capacity is 500 lbs. This model can be supplied with a USB controller and up to eight probes, an optional computer, and software.
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EAS1000 (GE Tooling #9471M13P03)
The EAS1000 is built with ABTech's 12" (304.8 mm) AT300 air-bearing rotary table, an 18" HD tilt and center adjustable worktable, a granite surface plate, and dual GSI gage stands, each with two horizontal gage arms. The maximum working envelope is 44” Ø x 46” tall, and the maximum load capacity is 1,000 lbs. This model can be supplied with a USB controller and up to eight probes, an optional computer, and software.
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EAS1000CP (GE Tooling #9471M13P05)
The EAS1000CP is made with ABTech’s 12” (304.8mm) AT300 air-bearing rotary table with a center probe mount, an 18″ HD tilt and center adjustable worktable, a granite surface plate, and an extended height GSI gage stand with a horizontal gage arm. The maximum working envelope is 48” Ø x 58” tall and the maximum load capacity is 1,000 lbs. This model can be supplied with a USB controller and up to eight probes, an optional computer, and software.
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EAS1000G (GE Tooling #9471M13P06)
The EAS1000G is built with ABTech's 12" (304.8 mm) AT300 air-bearing rotary table, 18″ HD tilt and center adjustable worktable, a granite surface plate, and an extended height GSI gage stand with three horizontal gage arms. The maximum working envelope is 48” Ø x 58” tall while the maximum load capacity is 1,000 lbs. This model can be supplied with a USB controller and up to eight probes, an optional computer, and software.
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EAS2000 (GE Tooling #9471M13P08)
The EAS2000 is built with a 16" AT400 air-bearing rotary table with an encoder and anti-rotation kit. Also available are an HDTC4-610 24" tilt and center worktable assembly and a granite surface plate with multiple frame heights. The maximum part diameter (swing) is 58" and the maximum part height (OD probe access) is 48". The maximum load capacity is 2,000 lbs. This model can be supplied with a USB controller and up to eight probes, and an optional computer and software.
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EAS3000-1T (GE Tooling #9471M13P04)
The EAS3000 is made with a 16" (406.4 mm) HDRT3000 air-bearing rotary table, a 24" HD tilt and center adjustable worktable, a granite surface plate, and a gage tower. The maximum working envelope is 48” Ø x 90” tall and the maximum load capacity is 3,000 lbs. This model can be supplied with a USB controller, up to eight probes, and an optional computer and software.
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EAS3000-2T (GE Tooling #9471M13P07)
This engine assembly system is made with a 16" (406.4 mm) HDRT3000 air-bearing rotary table, a 24" HD tilt and center adjustable worktable, a granite surface plate, and two gage towers. The maximum working envelope is 50” Ø x 80” tall while the maximum load capacity is 3,000 lbs. This model can be supplied with a USB controller and up to eight probes, along with an optional computer and software.
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