Quickly & Easily Measure Precision Geometric Forms with Unmatched Performance

The foundation of our MicroForm line of roundness gages is an ABTech designed and built precision air-bearing rotary table providing a stable, robust and maintenance-free reference axis with certified system accuracy better than 5 millionths of an inch (5m” or 0.125 mm).

MFG400-1

Our powerful yet intuitive software simplifies navigation, and the touchscreen interface displays the results in a straightforward and familiar way. Combined, these ease-of-use features allow operators of all skill levels to take exacting measurements on the shop floor or in the QC lab. Standard features also include auto-interrupt, harmonic analysis, polar and strip chart reports, and PDF printable reports.

MicroForm gages measure roundness, runout, flatness, concentricity (in and out of plane), parallelism, and perpendicularity. A unique analog-style TIR meter simplifies part alignment and provides a quick in-process shop floor check. They are deployed for a variety of manufacturing and quality functions including in-coming inspection for vendor compliance, in-process tolerance confirmation, manufacturing process control, and quality control.

All models let you rapidly switch from a face to a diameter feature or an ID to OD. The articulating arm and probe mount feature detents at 90 degrees for quick and stable movement so you will not waste time wrestling with locks or swivel joints.

Unique Large and Tall Part Capabilities

These gages are turnkey systems with working load capacities up to 6,000 lbs and worktable diameters up to 48" without compromising accuracy or repeatability. With our counterbalanced tower designs, the sky is practically the limit for the vertical height of the probe.

MFG200T-3

µFG200T

MFG300-1

µFG300

MFG400-1

µFG450

Main Screen with Analog Style TIR Meter

MicroForm’s intuitive software features two simple views that clearly layout access and navigation. On the left sidebar of the main screen, you will find all the form options are always visible. The analog-style TIR meter is large and easy to read. For the novice operators, on-screen “step by step” instructions are available. The touch screen allows quick navigation between main and results screens.

Digital-Readout-screenshot-3

Results Screen with Polar Chart

Roundness-measurment-screenshot-2

The results screen and large polar chart are uncluttered and easy to read. You can quickly print or save a pdf file of the data. And to provide remote file storage and enterprise connectivity, each PC includes an Ethernet network card. Auto interrupt feature allows automatic exclusion of interrupted surfaces or easily edit out using our drag and exclude feature.

Harmonic Analysis Results

harmonics-2-1225x134

The flexibility to analyze part harmonics (slope and lobing optional) right on the results screen. Or, export the data for statistical process control (SPC).

Interested in Getting a Quote?

Features & Benefits

Precision & Stability

Ultra-smooth rotary table with a responsive probe and precise gage stands.

Efficient Processing
Simplified Setup
User-Friendly Design
Customizable Outputs

MicroForm Spec Sheet Table

  μFG100 μFG150 μFG200 μFG200T μFG300 μFG400
System Accuracy
Radial & Axial <5.0 μ" (0.125μm)
Tilt <.2 or 1.0μ"/in (0.25μm/25mm)
Working Envelope
Maximum Part
Diameter (swing)
8"
203mm
12"
305mm
16"
406mm
16"
406mm
24"
610mm
32"
813mm
Maximum Part Height
(OD probe access)
12"
305mm
16"
406mm
20"
508mm
36"
914mm
60"
1.524m
60"
1.524m
Height to Worktable 8.75" / 222mm 9.60" / 244mm 40" / 1.041m 41" / 1.041m 37" / 940mm 30" / 762mm
Axial Load Capacity 60 lbs / 27 Kg 125 lbs / 57 Kg 500 lbs / 226 Kg 500 lbs / 226 Kg 1,000 lbs / 454 Kg 2,000 lbs / 907 Kg
Tilt & Center Worktable Configurations
Diameter 6" / 150mm 6" / 150mm 8" / 203mm 8" / 203mm 12" / 305mm 16" / 406mm
Thru-hole
(removable plug)
1.25"
31.75mm
1.25"
31.75mm
1.51"
38.35mm
1.51"
38.35mm
1.75"
44.45mm
2.00"
50.80mm
Tapped Holes 1/4 - 28 tapped holes
Knob Configuration 2 centering,
2 leveling at 90°
4 centering, 4 leveling at 90°
Gage Stand Configuration
Style "High Output" Articulating Arm Mini Tower Counterbalance Tower
Quantity Single Single(standard) & Dual Probe (option)
Misc. Details
Software ABTech Micro TIR Software
Metrology Controller "FPGA" based "real-time" operating system
housed in surface plate
Independent electrical box contains "FPGA"
based "real-time" operating
PC Windows OS Industrial PC with 10" touchscreen Windows OS Industrial PC with 22" touchscreen
Air Consumption 2.0 cfm @ 60psi, equipped with dual stage filter/regulator assembly
Product Dimension 10" W x 12" D x 28" T 16" W x 16" D x 32" T 20" W x 24" D x 62" T 26" W x 20" D x 92" T 77" W x 42" D x 106" T 90" W x 42" D x 106" T
254 x 305 x 711 mm 406 x 406 x 813 mm 508 x 610 x 1575 mm 914 x 508 x 2337 mm 1956 x 1067 x 2692 mm 2286 x 1067 x 2692 mm
Product Weight 60 lbs 120 lbs 400 lbs 650 lbs 2300 lbs 2600 lbs
27 kg 55 kg 180 kg 295 kg 1050 kg 1180 kg

    See What Our Customers are Saying

    "We use 2 ABTech air-bearing spindles with tip/tilt and centering capability in our facility. These units are used for precision assembly and final metrology. We have never had an issue with either one, and the ABTech team is a great partner for us. We will be adding more systems as our young organization continues to grow".

    Jayson Tierson

    President, Vertex Optics

    See What Our Customers are Saying

    “Thanks a lot for your help [with remote technical support provided for the system installed at the South Pole]. Your rapid, informative correspondence was invaluable. Hopefully I won't be bothering you with any further questions, but it's good to know you're willing.” 

    Morgan Hedges

    Post-Doctoral Research Associate, Princeton University

Benefits and Advantages

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FAQ's

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Made in the U.S.A of U.S. and imported parts

Every product we sell exemplifies our company-wide commitment to "Pride in Precision" craftsmanship. To that end, all of our products are designed, manufactured, and tested exclusively by ABTech at our New Hampshire facility.

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126 Route 12 North
Fitzwilliam, New Hampshire 03447
(603) 585-7106
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